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Understanding how jet engines work

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Understanding how jet engines work
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Jonathan E. Hendry U.S & Loyalty Journalist | Simple Flying

Jet engines operate on the principle of "suck, squeeze, bang, blow," utilizing highly pressurized air and fuel combustion to generate thrust. Engine materials have evolved from steel to nickel-chromium superalloys, with advanced cooling techniques and atomic structure engineering for high-temperature performance. Modern turbofan engines balance fuel efficiency with weight by using larger fans and composite materials for increased bypass ratio and reduced weight.

Jet engines are complex machines that have revolutionized the aviation industry with their aerodynamic structure and fuel efficiency. These modern engines are manufactured with composite materials and advanced manufacturing techniques to minimize weight and achieve fuel savings. The power delivered by these engines has enabled humans to fly further, faster, and more economically than ever before.

Turbofan engines power many modern commercial aircraft. They belong to a family of engines called gas turbines, which also include engines for helicopters, smaller powerplants, and some types of tanks. Gas turbines produce highly pressurized air by burning energy-dense fuels like jet fuel or kerosene. This combustion expands the air, causing the turbine to spin.

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The working principle of a jet engine can be summarized as follows:

1. Suck: Large amounts of air are drawn in from the atmosphere.

2. Squeeze: The air is compressed through a series of compressor stages.

3. Bang: The compressed air is ignited with atomized fuel.

4. Blow: The hot air is expelled through the exhaust to generate thrust.

Air is sucked into the engine using a large fan at the front. The air is then compressed in subsequent stages, increasing its pressure significantly. Fuel is mixed with this compressed air and ignited, producing hot, high-pressure gases that rush past turbine blades causing them to spin. This turbine motion drives both the inlet fan and compressor fan via an axle connection.

The hot exhaust gases exit through a tapering nozzle, accelerating as they leave due to reduced aperture size—similar to how water speeds up when exiting a hosepipe under pressure. This rapidly moving air propels the vehicle forward.

Military jets sometimes use afterburners for additional thrust by injecting fuel directly into the exhaust jet; however, most passenger planes rely on standard thrust mechanisms for sufficient forward motion.

Designing jet engines involves addressing high pressures and temperatures within the combustion chamber where temperatures can exceed 900 °C (1,650°F). Early prototypes relied on steel but this material degrades at around 500 °C (932 °F). Manufacturers turned to nickel-chromium alloys which remain stable up to 85% of their melting point at 1,455 °C (2,651 °F).

Modern cooling strategies include ceramic coatings on components and distributing cool air over blade surfaces via tiny holes in their structure. Rolls-Royce's Neil Glover explained that despite operating in environments hotter than nickel alloy's melting point, cooling mechanisms keep metal below its critical temperature.

Advancements in materials technology have refined these alloys further by engineering metals' atomic structures for enhanced integrity under stress conditions—akin to creating single-crystal gemstones from multiple tiny crystals.

As engine designs evolved towards higher bypass ratios for better efficiency without direct fuel burn increase—the resulting larger diameter necessitated lighter construction materials like ceramic matrix composites replacing heavier metals.

The GE9X engine used in Boeing's 777X exemplifies this evolution—it employs composite materials extensively while promising 10% more fuel efficiency compared to its predecessor GE90 along with being quieter.

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