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Aircraft braking systems: functionality and cooling mechanisms

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Aircraft braking systems: functionality and cooling mechanisms
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Airbus A380 | Airbus

The braking systems of aircraft, both small and large, are essential for safe landings and takeoffs. Similar to car brakes, aircraft brakes work by pressing friction pads against a rotor to stop the wheels from spinning. However, due to the significant energy involved in landing or rejected takeoffs, aircraft brakes must be robust and reliable.

Light aircraft often use single-plate disc brakes, but larger planes like the Airbus A320 require more advanced systems. "Based on the calculations, the brakes of an Airbus A320 must absorb almost 500 times more energy than a Cessna 172 on landing," highlighting the need for multi-disc brake setups in large aircraft. These systems involve stacks of rotors and stators controlled by multiple pistons using hydraulic pressure.

Aircraft braking systems also include features such as anti-skid technology to prevent wheel lock-up and skidding, especially on wet or contaminated runways. The anti-skid system compares wheel speed with reference speed and releases brakes if necessary. Automatic braking systems can be armed by pilots to ensure appropriate braking during takeoff or landing.

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Airplanes have parking brakes used when stationary at airports. "With chocks properly in place, the brakes are no longer required because the chocks prevent the wheels from inadvertently rolling." This setup helps manage brake temperatures during short turnarounds.

In case of hydraulic failures, emergency braking systems rely on pre-charged accumulators to provide limited brake applications. Maintaining cool brake temperatures is crucial for performance and safety; overheated brakes can lead to fire hazards. Brake fans or portable cooling devices help manage heat buildup.

Carbon brakes are preferred over steel for their lighter weight and durability but require careful management to minimize wear. "The carbon brakes tend to wear less when the temperatures are significantly lower or when the temperatures are significantly higher." Pilots can reduce brake wear through techniques like minimizing brake applications during taxiing or using reverse thrust during landings.

Overall, effective piloting techniques play a significant role in managing brake wear and ensuring efficient operation of aircraft braking systems.

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