Quantcast

FAA mandates increased inspections for Boeing 757 due to potential upper frame cracks

Delta crash passengers should take the $30,000 payment, their lawyers say. Here’s why.
Southwest's layoffs dent its worker-first culture
Abu Dhabi's long-haul carrier Etihad Airways sees record $476 million profit in 2024
Jet2 warns of profits squeeze from rising costs and late bookings
Southwest bends further to activist shareholder Elliott's demands
Downgraded on a flight? Take these simple but important steps to get your money back
Delta Offers Over $2 Million to CRJ Crash Passengers
Boeing Delays Continue for Alaska, Hawaiian
Hong Kong Airlines launches daily Sydney flights
Airline to launch new bunk beds in economy on long-haul flights next year
How Airline Employees Are Coping After Deadly Washington Crash
Major airline reverses in-flight menu change amid outcry
British Airways frequent flyer scheme changes: everything you need to know
Airline introduces world-first hand luggage ban on popular travel gadget
Air Canada Delays Boeing 767 Reentry
Flight Centre tips ‘price war’ as first direct Melbourne to LA Delta flights go on sale
FAA reverses course on meeting prohibition, blaming rogue employee
British Airways tweaks frequent flyer scheme after backlash
Delta flight from New York to Florida diverted to North Carolina due to ‘odor in the cabin’
EASA Certifies Safran’s First Electric Motor
US court blocks Biden administration's airline fee disclosure rule
JetBlue Issues Dim Outlook But Execs Remain Confident in Turnaround Plan
Delta to Resume Tel Aviv Flights April 1
Boeing CEO Ortberg outlines 2025 priorities after heavy losses
Storm Eowyn: Thousands of trains, flights and ferries cancelled as 100mph wind batters UK
Indian carrier long haul: IndiGo returns to profitability, plans long haul flights
These Frequent Fliers Are Done With Loyalty Programs
JetBlue accepting Venmo as payment method for flights purchased through mobile app
United Airlines stock rallies on results, as growing demand wasn’t just about premium seats
Delta Adds Another Alaska Route
FAA mandates increased inspections for Boeing 757 due to potential upper frame cracks
Policy
Webp 5r3vc2svdh8ibaxk8gr8iutw0za2
Simple Flying | Simple Flying

The Federal Aviation Administration (FAA) has issued an airworthiness directive for specific Boeing 757 models following concerns over potential cracks in the upper frame. This decision comes after a crack growth analysis suggested that current inspection methods might not be sufficient to detect issues before a single frame failure occurs.

"The NPRM was prompted by a crack growth analysis, which indicated that current inspections are not adequate to detect cracks in certain sections of the upper frame at the frame splice between certain stringers before a single frame fails," stated the FAA.

The directive mandates inspections of existing repairs and repetitive checks of the upper frame at specific splices, with additional actions required if issues are found. A supplemental notice proposed revised inspection intervals for freighter-converted 757-200s by Aviation Partners Boeing (APB).

Get the Newsletter
Sign-up to receive weekly round up of news from Sky Industry News
By submitting, you agree to our Privacy Policy and Terms of Service. By providing your phone number you are opting in and consenting to receive recurring SMS/MMS messages, including automated texts, to that number from our short code. Msg & data rates may apply. Reply HELP for help, STOP to end. SMS opt-in will not be sold, rented, or shared.

Several stakeholders, including Boeing, FedEx, European Air Transport Leipzig (EATL), and United Airlines, provided feedback on the proposal. While Boeing supported the directive as is, FedEx requested shorter repeat intervals for its modified aircraft. The FAA did not accommodate this request due to insufficient supporting data from FedEx.

EATL and United Airlines expressed concerns about compliance times, with United noting potential burdens on operators. "United added that the FAA did not provide details regarding how it determined requiring a reduction in compliance by a factor of two," highlighting challenges without an approved service bulletin from APB.

EATL pointed out penalties related to winglet-equipped aircraft modified by APB's supplemental type certificate. The FAA maintained that reducing compliance time allows APB to complete evaluations on affected airplanes.

"The unsafe condition, if not addressed, could result in the inability of a principal structural element to sustain limit loads and could adversely affect the structural integrity of the airplane," explained the FAA.

Approximately 456 Boeing 757-200s are impacted by this directive. Inspections must occur every 3,000 or 6,000 flight cycles, potentially requiring up to 267 work hours per cycle according to FAA estimates. Delta Air Lines and United Airlines collectively operate 147 such aircraft with average fleet ages nearing three decades.

Organizations Included in this History
More News

Alaska Airlines has announced a significant expansion of its route network for 2026, with plans to introduce service to two new cities and launch 13 new or returning routes.

Oct 25, 2025

Delta Air Lines will introduce new in-flight menu options created by celebrity chef José Andrés starting November 4.

Oct 25, 2025

The Blue Sky partnership between United Airlines and JetBlue launched today, allowing members of both airlines’ loyalty programs to earn and redeem points across the two carriers.

Oct 25, 2025

Air Canada is set to expand its presence at Billy Bishop Toronto City Airport (YTZ) by introducing four new nonstop routes to the United States in 2026.

Oct 25, 2025

United Airlines has announced it will add 10 new destinations from its Chicago O'Hare International Airport hub starting next year.

Oct 25, 2025

The partnership between United Airlines and JetBlue, known as Blue Sky, has officially launched.

Oct 25, 2025