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FAA proposes inspections for GE CF34 engines due to potential failures

FAA proposes inspections for GE CF34 engines due to potential failures
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Airbus A380 | Airbus

The Federal Aviation Administration (FAA) has raised concerns about a potential issue with certain GE Aerospace CF34 engines. These engines, which power aircraft such as the Embraer E170, E175, and E190, as well as various models of the Mitsubishi CRJ series, may experience a reduction in the cyclic life of their combustion chamber assembly (CCA). This could lead to an uncontained engine failure.

In response to this issue, the FAA has issued a notice of proposed rulemaking (NPRM) that could result in a final rule airworthiness directive (AD). The agency stated: “This proposed AD would require fluorescent penetrant inspections (FPIs) of the CCA for any indications and replacement if necessary. The FAA is proposing this AD to address the unsafe condition on these products.”

GE Aerospace's analysis during a ream repair revealed that the cyclic life of certain components was lower than expected. The FAA warned: “This condition, if not addressed, could result in failure of the CCA before reaching the published life limit, uncontained release of the CCA, damage to the engine, and damage to the airplane.”

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If implemented without changes, this directive would impact 2,988 engines across the United States. An inspection would cost $680 per aircraft and take eight working hours. Replacing a CCA would cost approximately $647,580 per aircraft.

For CCAs with fewer than 15,000 part cycles since new (PCSN), operators must remove them before reaching 28,500 PCSN or 25,500 PCSN depending on their classification. Parts with between 15,000 and 24,999 PCSN need inspection before reaching 25,000 PCSN and eventual replacement within 15,000 cycles post-inspection.

The FAA projects that over the next twelve years up to 2036 replacements will amount to $265 million for US-based operators at a financial discount rate of 2%. This affects many aircraft currently active or in storage across US airlines.

Ch-aviation records indicate that there are hundreds of these aircraft types currently operational or undergoing maintenance in the United States.

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