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Boeing explains material choices for upcoming 777X aircraft

Boeing explains material choices for upcoming 777X aircraft
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Elizabeth Lund, VP and GM of the 777 program at Boeing | Official Website

Considering the Boeing 787's composite airframe, it might surprise some that the newer Boeing 777X, set for introduction next year, features an aluminum fuselage but composite wings. The use of carbon-fiber-reinforced polymers in aircraft has proven effective due to their strength-to-weight ratio and rigidity.

Scott Fancher, Vice President and General Manager of Aircraft Development at Boeing, explained during a media briefing that "Our job is to harvest the investments in technology we’ve made over the last 10 years and translate those into value for our customers and value for Boeing." He noted that while developing the 787 required new tooling for its unique fuselage cross-section, using an aluminum fuselage for the 777X was cost-effective since its cross-section remained unchanged from earlier models.

Fancher added, “It’s really about harvesting those technology investments [from the 787]. The time it would take to do a new small airplane in the single aisle market VS the time it would take to bring to market that is very competitive against our adversary, it’s a very cost-effective decision to do a derivative."

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Elizabeth Lund, VP and GM of the 777 program at Boeing, stated: “We invest for three primary reasons. One is to reduce the cost of the airplane. Two is to meet the needs of our customers. We spend a lot of time with our customers understanding the market.” Jason Clark also emphasized improved manufacturing processes: “Going to moving line and Lean reduced parts shortages by 57% on 777 line.”

The choice between aluminum and composites involves weighing production costs against performance benefits. While composites offer advantages like better strength-to-weight ratios and corrosion resistance, they are more expensive to produce.

Terry Beezhold commented on innovative wing design: “This airplane actually will be the most efficient twin-jet ever developed in commercial history.” These wings allow increased fuel efficiency without requiring new airport infrastructure.

Boeing's commitment remains clear through continuous technological advancements aimed at enhancing efficiency while managing costs effectively. Lund remarked on these efforts: "There are many more investments you can’t see... We’ve improved our navigation links."

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