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US Air Force tests finlet device on C-130J for improved fuel efficiency

US Air Force tests finlet device on C-130J for improved fuel efficiency
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General David W. Allvin, Chief of Staff of the Air Force | Official Website

The United States Air Force is evaluating a new drag-reduction technology on its C-130 Hercules transport aircraft, aiming to improve fuel efficiency and extend operational range. The innovation involves installing small aluminum fins, called "finlets," along the rear door and tailplane of the aircraft.

While the C-130J model already features updated engines and composite materials, the basic airframe design has changed little over decades of service. The new finlets are expected to increase fuel economy by 6-8% and can be fitted to any variant of the Hercules series, which has seen over 2,800 units produced in its 71-year history.

Aerodynamic improvements have been a consistent focus for the Air Force fleet. In previous years, the KC-135 Stratotanker was tested with winglets to save fuel, though funding for that project was not included in the most recent budget request despite earlier plans to invest $104 million. Meanwhile, microvanes fitted to the C-17 Globemaster III are nearing full deployment after testing showed a 1% reduction in drag and an estimated annual savings of $14 million according to Air & Space Forces Magazine.

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Development of the C-130 finlets has involved multiple organizations including Air Force Special Operations Command (SOCOM), the Special Operations Forces/Personnel Recovery Program Office, Air Force Operational Energy Office, Air Force Research Laboratory (AFRL), and Defense Innovation Unit. Testing is currently underway at Eglin Air Force Base in Florida and will later move to Edwards Air Force Base in California for further trials such as air drops.

Roberto Guerrero, deputy assistant secretary of the Air Force for operational energy, safety, and occupational health, stated:

“It is an exciting day for the Department of the Air Force for Finlets to reach this milestone in research, testing and development as we seek to rapidly deploy innovative technology. Drag reduction initiatives like finlets are a tangible way we can modernize our fleet, reduce costs, and increase combat capability for the warfighter. Every gallon of fuel saved extends our operational reach and enhances readiness in contested logistics environments, directly supporting the Department’s mission to deliver airpower anytime, anywhere.”

Initial tests are being conducted on SOCOM’s MC-130J variant. If results match projections under ideal conditions—up to an 8% improvement—the aircraft could see its range increase from 3,000 miles up to about 3,240 miles per refueling while reducing average fuel consumption rates.

With hundreds of both legacy and newer models serving across various U.S. military branches as well as internationally, even minor improvements like these could yield substantial global benefits by making operations more efficient.

Organizations Included in this History
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