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Boeing considers restarting C-17 Globemaster III production amid renewed global demand

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Boeing considers restarting C-17 Globemaster III production amid renewed global demand
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Boeing C-17 Globemaster III | Wikipedia

Boeing, a major figure in both commercial and military aviation, is considering the possibility of restarting production of its C-17 Globemaster III transport aircraft. The C-17 has played a significant role in strategic airlift operations since its introduction in the 1990s, serving air forces across North America, Europe, the Middle East, and Asia-Pacific.

The aircraft was originally developed by McDonnell Douglas in the 1980s to meet the United States Air Force's (USAF) need for a heavy-lift transport capable of operating from short runways. After Boeing acquired McDonnell Douglas in 1997, it continued producing the C-17 until 2015. Production ended due to falling demand and budget constraints, particularly after the Department of Defense stated in its 2010 budget request: “DOD does not need additional C-17 aircraft. Therefore, we are ending production under this program.”

Since then, global events have renewed interest in large military transports like the C-17. Increased defense spending and conflicts such as Russia’s war in Ukraine have prompted several countries to look into expanding their airlift capabilities. Turbo Sjogren, Vice President and General Manager of Boeing Global Services–Government Services, confirmed at the 2025 Paris Air Show that discussions are underway with at least one country regarding new orders for the C-17.

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“There are a number of other customers who wish they had acquired it at the time…The C-17 is a product that does come up quite often. If we still had a lukewarm production line, there are a number of customers who have expressed interest,” Sjogren told FlightGlobal last year.

Countries including Japan and Saudi Arabia previously expressed interest but were unable to place orders before production ceased. The lack of comparable Western-built alternatives has kept demand high; neither Airbus’ A400M nor Embraer’s C-390 Millennium matches the payload or range capabilities of the C-17.

Sjogren explained to European Security & Defense: “That product [the C-17 Globemaster III] has been extremely successful and there is currently no planned replacement for that aircraft, as a result of which we are currently undertaking with the United States Air Force and all of our international operators an extension program, as well as a modernization program for that aircraft.”

Restarting production would present significant challenges. Boeing no longer maintains manufacturing capability for the jet since closing its Long Beach facility in California—sold off after production ended—and any restart would require substantial investment in new facilities or relocating assets. A RAND Corporation study from 2013 estimated costs close to $8 billion for restarting production and supporting up to 150 improved variants if built outside Long Beach.

Current market interest appears limited to dozens rather than hundreds of units, raising questions about economic viability. Additionally, future USAF airlift concepts focus on higher survivability designs such as NGAL or blended-wing-body models—areas where the current C‑17 may not fully align.

Despite these hurdles, around 275 out of 279 produced C‑17s remain active worldwide today according to Boeing data—the vast majority operated by the US Air Force (222), with others serving Australia (8), Canada (5), Hungary (3 via NATO HAW), India (11), Kuwait (2), Qatar (8), UAE (8), and UK (8). No examples aside from one lost accident have been retired or scrapped.

At this stage, talks about restarting production remain preliminary with no formal commitments made by potential buyers or governments. Any decision will depend on confirmed orders sufficient to justify investment along with possible US participation.

If these conditions can be met—through foreign sales or renewed US procurement—the proven record and unique capacity of the Globemaster III could lead to another round of manufacturing. Otherwise, existing fleets will continue service into coming decades; projections suggest operational use through at least 2070.

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