Quantcast

Piper remains sole manufacturer offering new planes with manual flap handles

Airline Stocks Led The Travel Industry's Record 2024 Rally. Here's What's Next.
It’s beginning to look like another record for holiday travel
Qatar Airways cleans up at the World Travel Awards
Qantas engineers walk off job on one of the busiest travel days of the year
South Korea to safeguard competition after Korean Air, Asiana merger
China Southern returns to Adelaide
Global Airline Industry Revenues Forecast To Top $1 Trillion For First Time In 2025
EasyJet to launch six new routes from the UK next year with £24 flights
Here's Why Analysts Say It's a Good Time to Buy Airline Stocks
A No-Frills Airline Is Getting Into the Premium Game
TAKING OFF: Major airline introduces new inflight service rules with less time to order your drinks
2 Delta flight attendants fail breathalyzer test before flight to JFK
EasyJet reveals plans for new flights from regional UK airport next summer
Airlines not switching quickly enough to green jet fuel, study says
Alaska Airlines tech issue briefly grounds planes in Seattle, disrupts bookings on Cyber Monday
US Senate panel criticizes rising airline seat fees, will call execs to testify
Spirit’s Demise Is a Lesson in ‘Airline-o-nomics’
Inside BA’s new first-class suites: £800 an hour for most private seat
Focus: US airline flight crews confident and angry as unions seek richer contracts
Hawaiian Airlines Eliminates Widebody Route Amid Alaska Airlines Merger
US budget airlines are struggling. Will pursuing premium passengers solve their problems?
Delta CEO says the Trump administration will reverse government ‘overreach’ seen under Biden
Spirit Airlines files for bankruptcy: How will it affect your travel plans?
British Airways yet to identify cause of latest IT meltdown
Delta Airlines Will Start Serving Shake Shack Cheeseburgers Next Month
United Sees Nearly 30% Surge in Travel to European Christmas Markets
Budget airline Israir to launch flights between Israel and NY, ending wartime monopoly by flagship carrier El Al
Asia's airlines blame supply chain woes for disrupted operations
Qantas and Qatar Airways: Planned partnership in the Australian aviation industry under the microscope
Spirit Airlines delays release of Q3 financial results as debt restructuring talks heat up
Piper remains sole manufacturer offering new planes with manual flap handles
Policy
Webp piper
John Calcagno, CEO | Piper Aircraft

Manual flap handles, often called "Johnson Bars," are mechanical levers that directly control wing flaps using cables and pulleys. Once common in general aviation, these manual systems have largely been replaced by electric switches and handles in modern aircraft. Today, only a few planes in the United States still use Johnson Bars, mostly limited to vintage models.

Some pilots value the reliability and simplicity of manual flap handles, comparing their appeal to that of a manual transmission in cars. While most new aircraft use electric flap controls, there is one general aviation plane still produced with a Johnson Bar: the Piper PA-28.

In early general aviation history, manual flap handles were standard on aircraft such as the Cessna 140 and Piper PA-22. These levers allowed pilots to move flaps easily but required them to reach down or reposition themselves during flight, which could be awkward or distracting. As manufacturers sought greater convenience and cost savings, companies like Cessna phased out Johnson Bars in favor of electric flaps starting in the 1960s. For example, the Cessna 172 has used electric flaps since 1965.

Get the Newsletter
Sign-up to receive weekly round up of news from Sky Industry News
By submitting, you agree to our Privacy Policy and Terms of Service. By providing your phone number you are opting in and consenting to receive recurring SMS/MMS messages, including automated texts, to that number from our short code. Msg & data rates may apply. Reply HELP for help, STOP to end. SMS opt-in will not be sold, rented, or shared.

Electric flap systems simplified manufacturing and became popular among pilots for their ease of use. Competitors like Piper introduced electric flaps on turboprop models, while newer manufacturers such as Cirrus and Diamond never used manual systems at all. Mooney adopted hydraulic flaps for later versions of its M20 series.

Despite this shift toward automation, Piper continues to equip its PA-28 model with a Johnson Bar. The PA-28 has maintained this feature throughout its 65-year production run. Buyers can also find manual flaps on Piper’s twin-engine PA-44 Seminole and on some kit planes like the ICP Savannah, which offers both manual and electric options.

The Piper PA-28 is notable as one of the most widely produced aircraft globally. Since its introduction in 1960, it has been popular with private pilots and flight schools alike due to its low-wing design and single engine configuration. The current lineup includes five variants—all equipped with Garmin glass cockpits and Johnson Bars for flap control.

Flap settings on the PA-28 can be adjusted between three positions: 10°, 25°, or 40°. The lever is flush with the floor when retracted; Flaps 10° is typically used for takeoff while Flaps 40° is standard for landing.

According to General Aviation News, Piper sold 182 examples of the PA-28 in 2024, making it the second-best-selling piston general aviation aircraft behind only the Cirrus SR22T and ahead of long-time rival Cessna 172 Skyhawk.

While many manufacturers have moved away from manual flaps due to cost and weight considerations—such as Van's Aircraft discontinuing its manual option—some pilots continue to prefer them for their tactile feedback and direct control. Manual systems also tend to be quicker to deploy than electric ones—a potential advantage during critical maneuvers like go-arounds—and are generally less expensive to maintain because they lack complex electrical components.

To address ergonomic concerns associated with traditional Johnson Bars (which require reaching down), aftermarket solutions like the EZ flap handle extension allow easier operation without sacrificing mechanical feel.

Piper has not announced any plans to introduce electric flaps on either the PA-28 or PA-44 models. This leaves Piper as one of the last major manufacturers offering new aircraft with this traditional mechanism—a unique distinction as most other companies prioritize cost reduction and weight savings through electrification.

Industry-wide trends suggest that manual flap handles may soon disappear entirely from newly manufactured planes. For now, however, they remain available for those who value their distinctive flying experience.

Organizations Included in this History
More News

Emirates has marked 30 years of service to Nairobi, Kenya, since its first flight in October 1995.

Oct 29, 2025

Emirates has received the Best International Airline award for the second consecutive year, following a survey of 9,000 frequent fliers in the hospitality sector.

Oct 29, 2025

Recently, Flying Food Group, Inc. held a celebration at its LAV facility to mark Hispanic Heritage Month.

Oct 29, 2025

Flying Food Group, Inc. recently held an employee appreciation event at its LIH facility, coinciding with Halloween festivities.

Oct 29, 2025

Emirates Airline hosted members of UAE Team Emirates XRG at its Group Headquarters, marking the team's successful season in international cycling.

Oct 28, 2025

Amazon has announced that its KSBD Air Hub in San Bernardino recognized its September High Flyers for their outstanding commitment to the company's 16 Leadership Principles.

Oct 28, 2025