Quantcast

Piper remains sole manufacturer offering new planes with manual flap handles

US court blocks Biden administration's airline fee disclosure rule
JetBlue Issues Dim Outlook But Execs Remain Confident in Turnaround Plan
These Frequent Fliers Are Done With Loyalty Programs
JetBlue accepting Venmo as payment method for flights purchased through mobile app
United Airlines stock rallies on results, as growing demand wasn’t just about premium seats
Delta Adds Another Alaska Route
Southwest to Reduce Pilot Head Count at Several Bases
Dublin Airport savings boost for holidaymakers – but passengers need to be quick
American Halts CRJ-200 Operations
Shanghai Airlines to Launch Casablanca Route
Delta employees to receive an average five weeks of pay in annual profit sharing
Akasa Air faces DGCA heat for lapses; warning letter issued to airline's accountable manager
Indigo Eyes European Market Amid Intensifying Competition with Air India
Air India to operate daily Delhi-Prayagraj flights for Maha Kumbh
Engine maker agrees to compensate WizzAir for grounded planes
Turkish Airlines’ flights are riddled with bedbugs, passengers say
British Airways frequent flyers react to Executive Club changes
Inside the short-lived, men-only flights where kids and women were banned but cigar and pipe smoking were rife
China steps up drive to break Boeing, Airbus grip on plane market
Heathrow’s New York service clings to spot in top aviation routes
Airline praises pilots in crash-landing where both died but nearly half the passengers survived
Mexico state airline to buy five Embraer planes next year
A record number of people are expected to fly over the holidays. That's good for travel stocks, but not for passengers.
American Airlines technical issue sparks travel chaos on Christmas Eve as flights heavily delayed after being grounded
Why United Airlines has had such a stellar year despite being Boeing's biggest customer
JetBlue nixing routes between multiple major cities, reducing several others
Airline Stocks Led The Travel Industry's Record 2024 Rally. Here's What's Next.
It’s beginning to look like another record for holiday travel
Qatar Airways cleans up at the World Travel Awards
All of the strikes at European airports this winter – find out if you are affected
Piper remains sole manufacturer offering new planes with manual flap handles
Policy
Webp piper
John Calcagno, CEO | Piper Aircraft

Manual flap handles, often called "Johnson Bars," are mechanical levers that directly control wing flaps using cables and pulleys. Once common in general aviation, these manual systems have largely been replaced by electric switches and handles in modern aircraft. Today, only a few planes in the United States still use Johnson Bars, mostly limited to vintage models.

Some pilots value the reliability and simplicity of manual flap handles, comparing their appeal to that of a manual transmission in cars. While most new aircraft use electric flap controls, there is one general aviation plane still produced with a Johnson Bar: the Piper PA-28.

In early general aviation history, manual flap handles were standard on aircraft such as the Cessna 140 and Piper PA-22. These levers allowed pilots to move flaps easily but required them to reach down or reposition themselves during flight, which could be awkward or distracting. As manufacturers sought greater convenience and cost savings, companies like Cessna phased out Johnson Bars in favor of electric flaps starting in the 1960s. For example, the Cessna 172 has used electric flaps since 1965.

Get the Newsletter
Sign-up to receive weekly round up of news from Sky Industry News
By submitting, you agree to our Privacy Policy and Terms of Service. By providing your phone number you are opting in and consenting to receive recurring SMS/MMS messages, including automated texts, to that number from our short code. Msg & data rates may apply. Reply HELP for help, STOP to end. SMS opt-in will not be sold, rented, or shared.

Electric flap systems simplified manufacturing and became popular among pilots for their ease of use. Competitors like Piper introduced electric flaps on turboprop models, while newer manufacturers such as Cirrus and Diamond never used manual systems at all. Mooney adopted hydraulic flaps for later versions of its M20 series.

Despite this shift toward automation, Piper continues to equip its PA-28 model with a Johnson Bar. The PA-28 has maintained this feature throughout its 65-year production run. Buyers can also find manual flaps on Piper’s twin-engine PA-44 Seminole and on some kit planes like the ICP Savannah, which offers both manual and electric options.

The Piper PA-28 is notable as one of the most widely produced aircraft globally. Since its introduction in 1960, it has been popular with private pilots and flight schools alike due to its low-wing design and single engine configuration. The current lineup includes five variants—all equipped with Garmin glass cockpits and Johnson Bars for flap control.

Flap settings on the PA-28 can be adjusted between three positions: 10°, 25°, or 40°. The lever is flush with the floor when retracted; Flaps 10° is typically used for takeoff while Flaps 40° is standard for landing.

According to General Aviation News, Piper sold 182 examples of the PA-28 in 2024, making it the second-best-selling piston general aviation aircraft behind only the Cirrus SR22T and ahead of long-time rival Cessna 172 Skyhawk.

While many manufacturers have moved away from manual flaps due to cost and weight considerations—such as Van's Aircraft discontinuing its manual option—some pilots continue to prefer them for their tactile feedback and direct control. Manual systems also tend to be quicker to deploy than electric ones—a potential advantage during critical maneuvers like go-arounds—and are generally less expensive to maintain because they lack complex electrical components.

To address ergonomic concerns associated with traditional Johnson Bars (which require reaching down), aftermarket solutions like the EZ flap handle extension allow easier operation without sacrificing mechanical feel.

Piper has not announced any plans to introduce electric flaps on either the PA-28 or PA-44 models. This leaves Piper as one of the last major manufacturers offering new aircraft with this traditional mechanism—a unique distinction as most other companies prioritize cost reduction and weight savings through electrification.

Industry-wide trends suggest that manual flap handles may soon disappear entirely from newly manufactured planes. For now, however, they remain available for those who value their distinctive flying experience.

Organizations Included in this History
More News

Emirates Airline hosted members of UAE Team Emirates XRG at its Group Headquarters, marking the team's successful season in international cycling.

Oct 28, 2025

Amazon has announced that its KSBD Air Hub in San Bernardino recognized its September High Flyers for their outstanding commitment to the company's 16 Leadership Principles.

Oct 28, 2025

Amazon announced that employees at its KSBD Air Hub in San Bernardino participated in the 2025 Pink on Parade for Breast Cancer Awareness Month.

Oct 28, 2025

The ShebaMiles loyalty program, operated by Ethiopian Airlines for over 26 years, has more than 5.38 million members and offers four membership tiers: Blue, Silver, Gold, and Platinum.

Oct 28, 2025

Long Beach Airport has entered into a 30-year lease agreement with JetZero, Inc., a company focused on next-generation aircraft design.

Oct 28, 2025

Passengers planning summer travel for 2026 can now book flights with Lufthansa Group Airlines, which has released its schedule featuring new destinations and increased frequencies.

Oct 28, 2025