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Why some Boeing 737s lack winglets despite proven efficiency gains

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Why some Boeing 737s lack winglets despite proven efficiency gains
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CEO Kelly Ortberg | Boeing

Boeing's 737 aircraft, one of the most widely used commercial jets, has a long history of operating both with and without winglets. Winglets are devices attached to the end of an aircraft’s wings that help reduce drag and improve fuel efficiency. While they have become common on modern jets, not all Boeing 737s feature them.

According to B737.org.uk, about 85% of 737s in service today have winglets either installed at production or retrofitted later. The decision to fit winglets depends on the specific variant and airline preferences. For example, early models like the -100 and -200 were never equipped with winglets nor offered retrofit options. Later versions such as the -300, -400, and -500 could be fitted with aftermarket packages, while more recent variants like the MAX series come standard with advanced split winglets.

The main reason some airlines opt out of installing winglets is cost. Installing a set can cost around $725,000 for parts alone, plus an additional $25,000-$85,000 for installation over a week-long period. If structural modifications are needed, costs rise further. Winglets also add weight—between 375-518 lbs (170-235 kg)—which can offset their benefits on short routes where fuel savings are minimal.

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Winglet-equipped aircraft offer several operational advantages throughout flight stages. According to B737.org.uk data cited in the article: during climb-out, planes can use less thrust and climb more steeply; noise footprints decrease by about 6.5%, while NOx emissions drop by approximately 5%. During cruise phases, fuel consumption falls by up to 6%, allowing for faster climbs to higher altitudes where air traffic is less congested.

Mike Marino, CEO of Aviation Partners Boeing, said: "Blended Winglet-equipped commercial aircraft save fuel, operate with enhanced performance due to a higher lift wing, and are measurably more environmentally friendly. Today's 500 Blended Winglet-Equipped 737s are saving over 50 million gallons of fuel each year. If all Boeing aircraft worldwide were retrofitted with Blended Winglet Systems, worldwide fuel savings would be close to 1.8 billion gallons each year."

Despite these benefits and Boeing’s role as an early innovator—having introduced canted winglets on the Boeing 747-400 in competition with Airbus’ A310-200—winglets were not always available or prioritized on earlier generations of the 737 family. The company recognized that carriers operating shorter domestic routes might not benefit enough from reduced drag to justify extra costs or added weight.

As older non-winglet-equipped models retire from service—a trend seen recently when Alaska Airlines retired its first-ever delivered 737-900—aircraft without this feature are becoming rare sights at airports worldwide.

All new Boeing 737 MAX jets now come standard with split winglets designed for maximum efficiency over longer ranges typical of modern operations. Boeing describes these as “the most efficient winglet on any airplane,” claiming a reduction in fuel use by about 2.2%. The design features both upward-facing elements similar to traditional designs and downward-pointing ventral strakes that generate additional lift away from the fuselage.

Looking ahead, it remains uncertain what future generations of the Boeing 737 will look like if produced beyond the MAX series or whether they will continue using current types of winglets or adopt new technologies altogether.

Lufthansa was among the launch customers for this narrowbody jet when deliveries began in February 1968.

Organizations Included in this History
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