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Rise in toxic fume reports prompts review of airline safety measures

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Rise in toxic fume reports prompts review of airline safety measures
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Joanna Geraghty, chief executive officer | JetBlue

Reports of toxic fumes entering the cabins and cockpits of commercial airliners have increased in recent years, according to a recent investigation by The Wall Street Journal. These so-called "fume events" occur when engine oil or hydraulic fluids enter the aircraft through the bleed-air system, which is responsible for pressurizing the cabin.

Airlines and aircraft manufacturers state that cabin air remains safe under current standards and that most reported fume events are mild and short-lived. However, some aircrew members report more severe health effects. Physicians treating affected crew have called for additional research, improved reporting practices, and stronger regulations.

Data from The Wall Street Journal indicates that thousands of fume event reports have been filed with the Federal Aviation Administration (FAA) since 2010. Notably, JetBlue and Spirit Airlines—both operating primarily Airbus A320 family jets—have seen a 660% increase in reported incidents compared to earlier levels. Crew members describe symptoms such as blurred vision, brain fog, headaches, tremors, nausea, and in some cases permanent nerve or brain damage. One flight attendant described collapsing mid-flight and later testing positive for neurological injury; doctors note these symptoms can resemble concussions seen in professional athletes.

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The severity of fume events varies widely: some involve only odors while others result in visible smoke requiring emergency action. There is currently no universal standard defining what constitutes a fume event or its severity, making consistent reporting and mitigation difficult.

Most commercial jets use bleed-air systems that draw compressed air from engines into the cabin. If engine seals degrade or leak, oil or hydraulic fluid can contaminate this airflow. Modern engines may be more sensitive to minor leaks due to tighter tolerances and different seal materials.

The Airbus A320 has experienced more fume events than other models; airlines operating both types report it has over seven times as many incidents as the Boeing 737. The newer Airbus A320neo series entered service in 2016 with Pratt & Whitney PW1100G engines known for durability issues.

While the A320 is most often involved in these reports, other aircraft have also had incidents. In February, a Delta Air Lines Boeing 717 returned to Atlanta after smoke filled its cabin due to oil contamination of the air supply.

In response to these concerns, Airbus has launched "Project Fresh," an initiative to redesign parts of its A320 family aimed at reducing odor and fume events. Planned changes include relocating certain vents from beneath the aircraft to above it—a fix set for newly built planes starting in 2026.

Both Airbus and Boeing maintain their planes are safe; regulators such as the FAA emphasize that such incidents remain rare relative to total flights operated by U.S.-based passenger airlines (https://www.faa.gov/air_traffic/by_the_numbers). Nonetheless, rising numbers have prompted calls for further investigation into causes and contributing factors.

Some airlines are updating training protocols so crews better recognize odor or smoke incidents and report them promptly. Although safety management systems require investigation after any reported event, difficulties persist due to inconsistent definitions of what constitutes a fume event.

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