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Engine makers advance small turbofan designs for future US military drones

Engine makers advance small turbofan designs for future US military drones
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Patrick Shanahan, President and CEO of Spirit AeroSystems | Simple Flying

Pratt & Whitney, GE Aerospace, and Honeywell are advancing the development of small turbofan engines for future unmanned fighter drones. As the U.S. Air Force continues work on its Collaborative Combat Aircraft (CCA) program, these engine manufacturers are designing propulsion systems to power a new generation of drone wingmen intended to operate alongside manned stealth fighters.

The CCA is envisioned as a smaller aircraft compared to current manned platforms like the F-35 Lightning II, which uses an engine capable of producing 43,000 pounds of thrust. In contrast, the new engines being developed by Pratt & Whitney, GE Aerospace, and Honeywell are targeting thrust outputs between 800 and 1,600 pounds. The U.S. Navy is also working on similar drone concepts to support its upcoming sixth-generation F/A-XX fighter.

Development of multiple CCA prototypes has been underway across the Air Force, Navy, and Marine Corps. A recent milestone was achieved in August 2025 when a prototype General Atomics YFQ-42A CCA completed a successful test flight. Secretary of the Air Force Troy Meink commented on this achievement: "In record time, CCA went from concept to flight — proving we can deliver combat capability at speed when we clear barriers and align around the warfighter."

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Pratt & Whitney’s legacy includes engines for several key U.S. fighter jets such as the F-22 Raptor and F-16 Fighting Falcon. The next generation of engines for advanced fighters like the planned F-47 will feature variable cycle technology aimed at improving fuel efficiency and performance.

GE Aerospace previously partnered with Rolls-Royce in efforts to supply engines for the F-35 but did not secure that contract. Both companies remain active contenders in developing power plants for both the CCA and future manned aircraft. Honeywell contributes auxiliary systems for existing jet programs and manufactures turbines used in helicopters and tanks.

Unlike their manned counterparts, CCAs are expected to be deployed closer to frontlines with more limited range requirements. Their expendable nature means they may serve as decoys or shields against missile threats targeting piloted jets.

Industry observers await which manufacturer will ultimately win contracts for these new propulsion systems as defense priorities shift toward integrating unmanned assets into frontline operations.

"In record time, CCA went from concept to flight — proving we can deliver combat capability at speed when we clear barriers and align around the warfighter." – Secretary of the Air Force Troy Meink

The integration of advanced drones powered by specialized small turbofans marks a significant change in air force composition over the coming decade.

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