The Airbus A380, known as the world's largest passenger aircraft, requires a significant amount of paint to maintain its appearance and protect its structure. With features such as two full-length passenger decks, four engines, and large wings, painting this superjumbo is an extensive and costly process for airlines.
Airlines repaint their aircraft every seven to ten years to preserve branding and protect the fuselage. The procedure involves covering sensitive components like windows and engine intakes before stripping away old paint, which can weigh over 1,102 pounds (500 kilograms) on an A380 according to Qantas. After sanding and rinsing the surface, primer is applied, followed by base color and additional design layers. A final clear coat completes the process.
Depending on the complexity of an airline's livery design, repainting an Airbus A380 can require up to 950 gallons (3,596 liters) of paint. This process may cost upwards of $300,000 and take close to two weeks to complete. As described in the article: "Qantas quotes that the Airbus A380's paint can weigh over 1,102 pounds (500 kilograms)." Airlines with more intricate liveries might use even more paint for each aircraft.