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Boeing phases out production of popular 777-300ER as airlines prepare for next-generation models

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Boeing phases out production of popular 777-300ER as airlines prepare for next-generation models
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CEO Kelly Ortberg | Boeing

The Boeing 777-300ER, a widely used long-haul aircraft since its introduction in 2004, is nearing the end of its production era. The last passenger version was delivered in 2024, marking the closure of the production line. Despite this, many 777-300ERs will remain active through the decade, gradually transitioning to secondary roles or being dismantled for spare parts as airlines modernize their fleets.

Boeing's new 777X family is set to take over as the company's flagship twin-engine widebody aircraft. However, entry into service for the first 777-9 models has been delayed until at least 2026. The 777X offers improvements in capacity, fuel efficiency, noise reduction, and lower carbon emissions compared to previous models. A freighter version of the aircraft is also under development to replace older cargo jets such as the Boeing 747-400F and existing 777F aircraft.

The relationship between the outgoing Boeing 777-300ER and its successor, the Boeing 777X series, centers on operational continuity and technological advancement. "The Boeing 777-300ER is the benchmark for a long-haul big twin-engine aircraft of the 2000s to the 2010s. The Boeing 777X is the aircraft's successor, and it was designed to keep the same mission," according to industry analysis.

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Key features of the new model include a composite wing with folding wingtips for airport compatibility and GE9X engines that offer higher efficiency and reduced emissions. The cockpit design and systems allow pilots to transition smoothly between variants without extensive retraining.

The Boeing 777-8 variant will directly replace many existing Boeing 777-300ERs. It maintains similar passenger capacity but offers better fuel economy per seat and lower noise levels. "From an operational standpoint, cockpit philosophy and gate handling commonality will ease the transition from Boeing 777-300ER models, and modern avionics, alongside predictive maintenance capabilities, will help the aircraft improve its dispatch reliability."

Emirates and Etihad Airways are currently among the few airlines planning to purchase the Boeing 777-8 as a replacement for their aging fleets of Boeing 777-300ERs. Emirates intends to use both new variants—the larger-capacity Boeing 777-9 as well as the smaller -8—across its network. Etihad Airways will operate both alongside Airbus A350-1000 jets. Qatar Airways has opted instead for other members of the new family but not specifically for direct replacement with the -8 variant.

Despite these plans, several airlines are turning to alternative options such as Airbus's A350-1000 due in part to delays in developing and delivering new Boeing models.

As newer planes enter service, remaining Boeing 777-300ERs are expected to be redeployed on seasonal or high-density routes before eventually moving on to second-tier carriers or conversion into cargo planes. Their components—including GE90 engines—will continue supporting robust aftermarket demand: "General Electric GE90 engines, landing gear, improved avionics, and aircraft structures ultimately support the aircraft's aftermarket value."

In summary: "At the end of the day, the Boeing 777-300ER is an incredibly capable aircraft... However...the jet will ultimately be replaced by a newer and more fuel-efficient model." The upcoming entry into service of next-generation widebodies like those in Boeing's new lineup signals a gradual shift away from legacy types while maintaining some operational overlap during this period of fleet renewal.

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