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MD-11 freighter jets remain vital for cargo airlines despite looming retirement plans

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MD-11 freighter jets remain vital for cargo airlines despite looming retirement plans
Policy
Webp oi
Guillaume Faury, CEO | Airbus

The McDonnell Douglas MD-11, a tri-jet aircraft first introduced in 1990, continues to be a presence in global skies despite production ending in 2001. While the passenger version was retired by airlines such as KLM by 2014, the freighter variant remains operational with three main carriers: FedEx Express, UPS Airlines, and Western Global Airlines.

Currently, these operators maintain a combined fleet of 56 active MD-11 freighters. According to data from ch-aviation and industry sources, FedEx and UPS each operate 24 active aircraft with several more in maintenance or storage. Western Global Airlines operates one MD-11 on behalf of the US Air Force. However, it is unlikely that the 42 stored aircraft among these fleets will return to service.

Both major operators have announced plans to phase out their MD-11s within the next decade. FedEx has opted to acquire eight additional Boeing 777F and ten ATR-72-600 freighters for regional use, expecting deliveries between 2027 and 2029. The company projects that its MD-11s will leave service between 2028 and 2032. Similarly, UPS plans to replace its aging fleet with Boeing 767Fs; recent orders suggest all new aircraft should be delivered by around 2027, indicating an exit for UPS’s MD-11s by approximately 2030.

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The MD-11 was developed as a successor to the DC-10 during an era when efficiency improvements were crucial for airlines facing high fuel costs. Featuring a digitized flight deck for double crew operations and winglets for better performance compared to its predecessor, it offered enhancements but ultimately failed to meet certain expectations regarding payload and fuel efficiency. As a result, many customers reduced or canceled their orders—Singapore Airlines notably shifted focus to Airbus A340s—and only about 200 units were produced compared with over 400 DC-10s (including military variants).

Competition from newer twin-engine widebodies such as the Airbus A330/A340 series and Boeing’s expanding lineup further diminished demand for tri-jets like the MD-11. These twin-jets became more practical due in part to ETOPS (Extended-range Twin-engine Operational Performance Standards), which allowed them access to longer routes previously unavailable without additional engines.

Looking ahead at cargo aviation trends, both Boeing and Airbus are developing new-generation freighters based on successful passenger jets—the Boeing 777-X (777F) and Airbus A350F—with multiple pre-certification orders already placed by operators planning future fleet upgrades. Additionally, Embraer has entered this segment with its E-Freighter program by converting existing E190/E195 passenger jets into cargo planes rather than manufacturing new ones—a move expected to reduce supply chain risks common among larger manufacturers.

As technology advances and airline economics evolve toward greater efficiency through twin-engine designs enabled by regulatory changes like ETOPS approval requirements—including holding an Air Operator Certificate (AOC) and meeting airworthiness standards—the remaining operational life of legacy tri-jets such as the MD-11 appears limited but not yet concluded.

FedEx’s ongoing acquisition of modern jets aligns with broader industry efforts toward cost reduction amid persistent fuel expenses representing about thirty percent of airline operating costs according to IATA analysis—one factor driving continued investment in next-generation cargo solutions across global carriers.

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