Quantcast

Painting an Airbus A380 requires up to 950 gallons of paint and significant costs

Air India Warned Over Crew Fatigue and Training Failures Following Fatal Crash
Transportation Secretary Sean Duffy may deny flights from Mexico over broken aviation agreement
Plane Makes Emergency Landing After ‘Unruly’ Passenger Attempts to Open Exit Door Mid-Flight
American Airlines Launches Ultra‑Long‑Haul DFW–Manila Flights
Thousands of flights canceled or delayed across America's busiest airports
Emirates operates with SAF at London Heathrow Airport
British Airways Introduces Brunch Service on Long-Haul Flights
AirAsia FREE SEATS is BACK! - Book Cheap Flight now!
FAA Investigating After JetBlue Plane Skids Off Runway
Virgin Atlantic Offers Family-Friendly Holiday Packages
The Billion-Dollar Outlier That's Rescuing San Francisco Tourism
New Heathrow Security Rule Makes Packing Bags Easier for Travelers
Alaska Airlines Adding More Boeing 787 to Boost Seattle Hub
Ryanair cancels 170 flights, disrupts over 30,000 passengers on French ATC strike
What to Know About Travel to Europe During This Record-Breaking Heatwave
Airport Workers Save the Day After Woman Loses Diamond from Her Engagement Ring in Baggage Carousel
I never talk to strangers on the plane. After my dad died, a passenger helped me talk about my grief.
American Airlines reveals new summer route: Miami → Rome
Budget UK airline launches huge sale with £29 flights to 475 holiday hotspots – but you’ll have to be quick
Delta Passengers Can Book a ‘Last Mile’ Private Jet Charter to Europe This Summer
Honeywell Runway Safety Technology Selected by Southwest Airlines for Fleetwide Installation
Southwest Airlines Adds Cockpit Alerts to Boost Runway Safety
FAA Drone Detection Testing
This Airline Is Going to Start Handing Out $675 Fines to 'Unruly' Passengers: 'It Is Unacceptable'
Summer of savings? New analysis shows airfare has dropped significantly - The Points Guy
FAA Admits Uncertainty On Drone Numbers In U.S. Airspace, Raising Safety Concerns
Travelers are taking extreme measures and using hacks to avoid airline baggage fees
Pigeons Cause Chaos on Delta Flight
United Airlines’ Uniforms Get A Facelift—And A Political Filter
United Continues to Face Catering Chaos at San Francisco
Painting an Airbus A380 requires up to 950 gallons of paint and significant costs
Policy
Webp oi
Guillaume Faury, CEO | Airbus

The Airbus A380, known as the world's largest passenger aircraft, requires a significant amount of paint to maintain its appearance and protect its structure. With features such as two full-length passenger decks, four engines, and large wings, painting this superjumbo is an extensive and costly process for airlines.

Airlines repaint their aircraft every seven to ten years to preserve branding and protect the fuselage. The procedure involves covering sensitive components like windows and engine intakes before stripping away old paint, which can weigh over 1,102 pounds (500 kilograms) on an A380 according to Qantas. After sanding and rinsing the surface, primer is applied, followed by base color and additional design layers. A final clear coat completes the process.

Depending on the complexity of an airline's livery design, repainting an Airbus A380 can require up to 950 gallons (3,596 liters) of paint. This process may cost upwards of $300,000 and take close to two weeks to complete. As described in the article: "Qantas quotes that the Airbus A380's paint can weigh over 1,102 pounds (500 kilograms)." Airlines with more intricate liveries might use even more paint for each aircraft.

Get the Newsletter
Sign-up to receive weekly round up of news from Sky Industry News
By submitting, you agree to our Privacy Policy and Terms of Service. By providing your phone number you are opting in and consenting to receive recurring SMS/MMS messages, including automated texts, to that number from our short code. Msg & data rates may apply. Reply HELP for help, STOP to end. SMS opt-in will not be sold, rented, or shared.

These high costs highlight broader challenges associated with operating the A380. Its size not only makes maintenance expensive but also presents difficulties with engine upkeep—its four engines are unique models that are increasingly costly to maintain. Additionally, reconfiguring cabin interiors can be prohibitively expensive; Air France reported that such changes could approach $50 million per plane.

Airport compatibility has also been a concern due to the A380's large wingspan of 261 feet nine inches (79.75 meters), placing it in ICAO's Code F category—a step above most widebody jets like the Boeing 747-400 or Boeing 777-300ER in Code E. Many airports had to invest in infrastructure upgrades or opt not to accommodate the jet at all.

Only one version of this aircraft was produced—the Airbus A380-800—and despite initial plans for larger variants like the proposed A380-900, demand failed to materialize. In total, just 251 units were sold before production ended without achieving profitability for Airbus.

"Except, there's a reason why Airbus released the A320 first, or the A330-300 first," notes the analysis regarding market suitability and operating economics compared with other successful widebodies like Boeing’s 777-300ER.

Ultimately, while impressive in scale and engineering ambition, everything from painting to routine maintenance underscores why airlines have found operating the Airbus A380 challenging both financially and logistically.

Organizations Included in this History
More News

American Airlines has established itself as the world's largest airline by number of hubs, operating ten across the United States.

Oct 24, 2025

The Boeing TC-135W, a specialized training aircraft derived from the C-135/RC-135 reconnaissance family, continues to serve the United States Air Force (USAF) and its allies decades after many similar jets have been retired.

Oct 24, 2025

Frontier Airlines has started serving three airports in Virginia for the first time, with its inaugural flight to Richmond from Atlanta on October 17.

Oct 24, 2025

When Russia closed its airspace to airlines from countries aligned with the West following the war in Ukraine, airlines had to find new routes.

Oct 24, 2025

Jet engine manufacturer GE Aerospace reported a significant increase in profits for the third quarter of 2025, driven by strong demand for its commercial jet engines and related services.

Oct 24, 2025

For over thirty years, United Airlines has relied on the Boeing 757 as a key aircraft for its transatlantic routes.

Oct 24, 2025